Precast/Prestressed Girder Help

PRESTRESS LOSSES [LRFD ART. 5.9.5]

Total prestress losses Δ f p T = Δ f p E S + Δ f p S R + Δ f p C R + Δ f p R 2

where:

ΔfpES = loss due to elastic shortening, MPa

ΔfpCR = loss due to creep, MPa

ΔfpSR = loss due to shrinkage, MPa

ΔfpR2 = loss due to relaxation of steel after transfer, MPa

Elastic Shortening [LRFD Art. 5.9.5.2.3a]

Δ f p E S = E p E c i f c g p

where:

Ep = modulus of elasticity of prestressing reinforcement = 197000 MPa

Eci = modulus of elasticity of beam at release = 29966.3 MPa

fcgp = sum of concrete stresses at the center of gravity of prestressing tendons due to prestressing force at transfer and the self-weight of the member at sections of maximum moment, MPa

where:

Force per strand immediately after transfer = (area of strand) (prestress after transfer) = (98.7)(0.70)(1861.58 MPa) = 128628 N

Note: LRFD Art. 5.9.5.2.3 states that “…fcgp may be calculated on the basis of a prestressing steel stress assumed to be 0.65 fpu for stress-relieved strands and 0.70 fpu for low-relaxation strands.”

Pi = Total prestressing force at release = (36 strands)(128628) = 4630642 N

fcgp will be computed based on Mg using the overall beam length at release.

f c g p = P i A + P i e c 2 I M g e c I = 13.42 M P a

Therefore, the loss due to elastic shortening is:

Δ f p E S = 197000 29966.3 ( 13.42 ) = 88.24 M P a

Shrinkage [LRFD Art. 5.9.5.4.2]

f p S R = 117 1.03 H LRFD Eq. 5.9.5.4.2-1

where:

H = relative humidity (assume 70%)

Relative humidity varies significantly from one area of the country to another, see LRFD Fig. 5.4.2.3.3-1.

where

where:

H = relative humidity (assume 70%)

Relative humidity varies significantly from one area of the country to another, see LRFD Fig. 5.4.2.3.3-1.

Δ f p S R = 117 1.03 × 70 = 44.900 M P a

Creep of Concrete [LRFD Art. 5.9.5.4.3]

Δ f p C R = 12 f c g p 7 Δ f c d p

where:

Δfcdp = Change in concrete stress at center of gravity of prestressing due to permanent loads except the loads acting at time of applying prestressing force, calculated at the same section as fcgp, MPa

Δ f c d p = M s e c I + ( M b + M w s ) ( y b c y b s ) I c = ( 2267.8 × 10 6 ) ( 647 ) 1.908 × 10 11 + ( 87.4 + 148.2 ) ( 10 6 ) ( 1171.5 75 ) 4.23 × 10 11 = 8.301 M P a

Now for the total final losses, fcgp will be conservatively computed based on Mg using the design span length

Δ f c g p = 4630642 523107 + 4630642 × 647 2 1.908 × 10 11 1618 × 10 6 × 647 1.908 × 10 11 = 13.524 M P a

Therefore, the loss due to creep is:

ΔfpCR = 12 (13.524) – 7 (8.301) = 104.19 MPa

Relaxation of Prestressing Strands [LRFD Art. 5.9.5.4.4]

Relaxation at Transfer [LRFD Art. 5.9.5.4.4b]

For low relaxation strands, loss due to relaxation at transfer is:

Δ f p R I = log ( 24 t ) 40.0 ( f p j f p j 0.55 ) f p j = log ( 24.0 × 0.75 ) 40.0 ( 0.75 f p u 0.90 f p u 0.55 ) × 0.75 × 1861.6 = 12.41 M P a LRFD Eq. 5.9.5.4.4b-2

Relaxation after Transfer [LRFD Art. 5.9..4.4c]

For low-relaxation strands, loss due to strand relaxation after transfer is

Δ f p R 2 = 30 % ( 138 0.4 Δ f p E S 0.2 ( Δ f p S R + Δ f p C R ) )

where: 30% as per LRFD Art. 5.9.5.4.4c

Therefore, 0.30 [138 –0.4 × 88.24 – 0.2 (44.900 + 104.19)] = 21.87 MPa

Total Losses At Transfer

Δfpi = ΔfpES + ΔfPRI = 88.24 + 12.41 = 100.65 MPa

where:

Stress in tendons after transfer, fpt = fpi – Δfpi = (1396.328 – 100.65) = 1295.6 MPa

Force per strand = (fpt) (strand area) = 1295.6 × 98.7 = 127875 N

Therefore, total prestressing force after transfer is

Pi = (127875) (36) = 4603500 N

I n i t i a l L o s s % = T o t a l l o s s e s a t t r a n s f e r f p i = 100.65 1396.238 100 = 7.21 %

Total Losses at Service Loads

Δ f p T = Δ f p E S + Δ f p S R + Δ f p C R + Δ f p R 2 = 259.20 M P a

Stress in tendon after all losses, fpe is

= f p i Δ f p T = 1396.328 259.20 = 1137.413 M P a

LRFD Table 5.9.3-1 states that the prestressing stress limit after all losses should be such that fpe < 0.80 fpy.

fpe = 1137.13 MPa < 0.80(1675.485) = 1340.388 MPa. OK

Force per strand = (fpe) (strand area) = (1137.13) (98.7) = 112234.53 N

Therefore, the total prestressing force after all losses is:

Ppe = (112234.5) (36) = 4040443 N

I n i t i a l L o s s % = Δ f p T f p i = 259.20 1396.238 100 = 18.57 %